Defrost timer was replaced.
Today I put in a new evaporator fan. Yes, the old one was kaput, the terminals tested open with an ohmmeter, and the new one tests continuity between the terminals. Reassembled everything, fired it up and it sounds great. I can sure hear the new fan now, perhaps even the old one was weak before the power surge took it out.
It's been running for about 3 hours now. The freezer is making ice cubes, and not creating any undue frost. The food section seems fine, temp at mid-30s. I'll know more by the morning.
I think the issue of frost was, as I mentioned, that when I removed the vent tunnel from the freezer it changed characteristics of the cold environment, even without a working evaporator fan. Had I left the tunnel on, the freezer was not getting cold enough as best as I could tell.
I'll post another follow up tomorrow, but it appears to be working again....and a lot cheaper than replacing the whole unit, or even having someone make a house call on it  |